Big and Tall Coveralls: The Perfect Working Gear for the Big Guys

Are you wearing unfit or too tight coveralls at work? Especially ones that are too short for you? Then, let’s introduce you to big and tall coveralls.

These big and tall work coveralls come in a variety of large sizes. We’re talking about large to XL coverall size. There are even big and tall coveralls for women.

That’s our main focus for this article. Also, we’ll be discussing coverall sizes and the various XL coverall types you can buy.

Ready to learn? Then let’s get right to it.

Your Coverall Size Guide

As regards work clothes, coveralls are one of the best options for professional workers. They possess numerous advantages like body protection, durability and are multipurpose. Know the best part? You can have coveralls in virtually any garment size.

However, it’s not enough to know that you can get large tall coveralls. You should still know your appropriate size to get the garment with the correct fit for you.

Why? So, you’ll be in complete comfort and move easily while working.

That’s the basic reasoning behind the concept of coverall sizes.

Introducing Coverall Sizes

Big and Tall Coveralls The Perfect Working Gear for the Big Guys

So, what are coverall sizes? First, there are the necessary measurements of various coverall garments. Next, manufacturers use sizes to differentiate coveralls according to the wide ranges of body heights and lengths.

Size notations for an ordinary big and tall men’s overall are S, M, L, and XL. These denote Small, Medium, Large, and Extra Large. Some garments also come in LL (Large Large) sizes.

For your larger builds, there are sizes available from L, XL, even to 7XL coverall sizes. These include 5XL coveralls and 6XL coveralls.

How to Determine Your Coverall Size

There are vital measurements you should know to determine your coverall jumpsuit size. For your measurements, try to make use of a flexible measuring tape.

The necessary body measurements to know how to figure out coverall size are:

  • Chest size: is the circumference of your torso. That is the region of your body, not including the head, arms, and legs. Measure around the broadest part, usually under your armpit region. Use your stomach size when it is larger than the chest size.
  • Waist size: is the measurement around the area where you usually wear your pants. Take this measurement at the natural waistline just above the hipbone.
  • Inseam is the length from the bottom of your crotch area down to the ankle or feet if you prefer. You can also measure any of the pants you usually wear and like.
  • Neck size: is the circumference of the neck area. Take this measurement by holding a measuring tape lightly around your neck. Put your forefinger between the tape and your neck to allow ease in fit.
  • Sleeve length: is the length from the center of the neck to your wrist. It is measured from the back of the neck, down the shoulder and arm, and across the elbow.

Some essential tips to note are:

  1. Your chest and waist measurements are vital. Use the larger of the two for your appropriate coverall size.
  2. If your waist or chest measures between standard sizes, we recommend you go one size up.
  3. Take your body measurements over your undergarments.
  4. Also, it would help if you let someone else measure you for more accurate results.

Coverall Size Chart

A coverall sizes chart generally shows the range of your body sizes. It helps you understand how coverall sizes work. And it varies across different competing coverall brands.

It typically includes the main body measurements of your chest (bust), waist, inseam, neck, and sleeve. Note that these measurements of your body, not garments you own.

We recommend you check a standard coverall size chart before purchasing your big and tall coveralls. An example is CoverallChina’s standard coverall chart.

Varieties of Big and Tall Coveralls

That you wear XL coveralls does not limit the garment you have. And this is also true for big and tall coveralls. In fact, variety is abundant when it comes to big and tall coveralls.

Most of these, or all, typically have similar characteristics. You can get mechanic and painting coveralls in lightweight overalls, big and tall sizes. And this is regardless of their unique features.

You could also getlarge and extra-large disposable coveralls with arc flash and acid resistance. The point is, there’s more for you than ever.

So, want to check out the menu? Then, let’s get right into it.

Mechanic Coveralls

First up, we have big and tall mechanic coveralls. These are the number one workwear, whether you’re fixing up your car’s engine or repairing airplanes.

Notably, these one-piece coveralls are a favorite of the repair industry. A significant reason is the many pockets and loops that help keep tools at hand while you’re working.

Hunting Coveralls

Big and tall hunting coveralls are probably the best outdoor garments you’ll ever own. Hunting coveralls are from tough and durable fabrics.

Hence, this makes the coveralls resistant to scratching and tearing while you’re out in the woods. Also, they’re lightweight and breathable to maximize comfort.

Oil and Gas Coveralls

For workers in the oil and gas industry, these coveralls are one of the essential PPE. Since they deal with lots of equipment and materials, they encounter many risks.  

However, flame and chemical resistance are common features of standard oil and gas coveralls. These, among other features, help protect human lives and keep workplaces safe.

Painting Coveralls

Want to retouch your fence with new paint without messing yourself? Opt for some quality painting coveralls.

These big and tall painters’ coveralls provide maximum protection and comfort while you paint.

Insulated Coveralls

Big and tall men’s insulated coveralls are a must-have for the winter months. It gets more critical if you work outside during these extremely harsh weather conditions.

An added benefit is you also remain warm near fires.

Acid Resistant Coveralls

These also go by the name chemical-resistant coveralls. Essentially, they prevent potential burn injuries and skin damage resulting from chemical hazards.

So, while working with chemicals in the factory or handling pesticides, you can perform your job with ease.

Arc Flash Coveralls

Workers dealing with high voltage electrical equipment are usually at risk of exposure to electric arc flashes. Hence, it is a high-intensity explosive hazard that causes skin burns and property damage.

That’s why workers make use of arc flash coveralls. These garments undergo special testing procedures and have different ratings. They even offer more protection than FR coveralls.

Military Coveralls

Maintenance workers usually wear military or army coveralls in the military. Most importantly, they are a multipurpose and versatile military issue.

Some unique designs even serve as large camouflage coveralls.

Fire Resistant Coveralls

Almost all work coveralls nowadays are fire-resistant (FR) coveralls. They are specially treated or inherently fire-resistant fabrics. Since they resist flames and burning, big and tall FR coveralls reduce the effect of fire-related accidents.

Big and tall fire-resistant coveralls shield the body from extreme heat when workers are close to the fire. So, they find usage by emergency responders and factory workers.

Nomex Coveralls

A particular type of one-piece workwear is the Nomex coverall. The primary composition of these garments is the synthetic Nomex fabric developed by the DuPont Company.

Technically, Nomex is a meta-aromatic polyamide material. Thus, Nomex coveralls have sufficient tensile strength and will readily resist heat, chemicals, and radiation.

Welding Coveralls

Last on our list is the special welding coveralls. They are essential for working with materials at extremely high temperatures.

A bonus is they reduce radiation exposure. As a result, you’re less at risk of severe burning from ultraviolet and infrared rays.

Quick Tips for Buying a Big and Tall Coverall

Essentially, any large coveralls you buy should meet the safety standards of your workplace. Therefore, it is vital to guarantee your protection in the face of potential hazards.

An important tip is to go for experienced coverall manufacturers and suppliers.

Also, look for appropriate instructions on how to clean your big and tall coveralls. You’ll find these included with any quality garment.

Lastly, consult the manufacturer’s coverall size chart. You’ll use this to make sure the garment is the right fit for you. Knowing your correct size will help you get the right size coveralls, even pants, and shirts.

Frequently Asked Qustions(FAQs)

Q. What Size Is Large in Coveralls?

A. Chest size between 46 to 48, a waist size of 40, and sleeve length of 34.5 inches.

Q. What Size Is a Women’s Large?

A. Between US women’s sizes 12 to 14. It indicates a chest (bust) of 38 – 39.5 inches (96 – 100 cm). Typical waist measurements are between 29.5 to 31 inches (75 to 79 cm).

Lastly, hip sizes are 40.5 – 42 inches or 103 – 106.5 cm. However, fits and sizes vary by personal preference, style, or manufacturer.

Q. How Do I Know What Coverall Fits?

A. Firstly, get accurate measurements of your chest, waist, and inseam. Once you know your chest and waist measurement, you can find the right size coverall.

You use whichever measurement is larger than your correct garment size.

Q. What Is the Chest Size?

A. Basically, it is the circumference of your torso. That is the region of your body, not including the head, arms, and legs.

The correct way is to measure around the widest part of your chest, often at or above the nipple line.

Q. What Is Size 40 In Coveralls?

A. A coverall size 40 corresponds to medium (M) size.

Q. What Size Waist Should a 5’10” Man Have?

A. As a man 5’10” tall, you should have a waist measurement of 35 inches or less. And this is necessary to maintain optimal health. It implies a waist-to-height ratio below 0.54.

You can use Medindia’s online health calculator to get your result.

Q. What Is the Average Coverall Chest Size for Males?

A. 39 to 40 inches (97 to 100 centimeters).


Coveralls are one the best utility clothing out there. Even for you with a bigger-than-average build, you can always find your coverall size.

Don’t cause hazards by wearing work coveralls with improper fitting. Instead, fix yourself up with the correct big and tall coveralls, and make your workplace safer.

You Should Also Read:
1. 8 Facts About Nomex Coveralls That Will Impress You
2. 7 Reasons Why Mechanic Coverall Is A Big Deal
3. Fire Resistant Coveralls – What You Need to Know
4. The Evolution of Modern Welding Coveralls

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